sintering furnace

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Sinterbar™ 800

CVI pressure furnaces are used for a variety of processes associated with the production of hard metals and ceramics. Full densification with limited additives and conventional zero A of TRS, toughness and grain growth tradeoffs;

The Sinterbar™ 800 is fully capable of complete combination cycles incorporating delube, vacuum sinter and pressure sinter. Partial pressure control, flowing atmosphere control, flowing atmosphere control and reactive gas management are typical features.

The Sinterbar™ 800 is a large load furnace robust enough for "large piece" type runs and thermally tight enough to accomplish large insert runs.

Features:
  • 6 independent zones of thermal control
    Run to run repeatability and excellent uniformity for all process cycle sub-sections: delube, vacuum sinter and pressure sinter
  • Robust Cooling Enhancement
    The furnace design has been modified to achieve rapid cooldowns without the addition of high maintenance items like fans, shutters and retort connectors; The furnace actuates both doors sections (retort and insulation) partially open and allows the hot pressurized gases to use their enormous free convecting energies. The product sees direct forced convection.
  • Unique delube and improved vacuum flow conductance
    Faster more repeatable delube cycles while minimizing that "cold spot" effects typical of most sintering furnaces that utilize retorts. The bottom insulation pack and delube ports are integrated as a single piece incorporating both radiant deflection and thermal insulation.
  • Improved convection interference
    Better uniformity and lower energy consumption
  • Stainless steel inner and outer jackets
    Very long useful lifetimes, minimized water degradation concerns
  • Improved feed-thru design
    Mean time to repair (MTTR) and Mean time to failure (MTTF) improvements


System Specifications
  • 18"w x 18"h x 60"d hot zone
  • 60 bar operating pressures to 1600°C temperatures
  • 6 Zones of Control
  • All Stainless Steel construction: Inner and Outer Jackets
  • PC Based Control
  • Other standard and custom sizes available


Control Strategy
CVI works with two basic control strategies:
A more conventional PLC based control system with Programmable, event based controls or a more capable, fully integrated PC based control system:

PC Based Control
  • Pentium Based PC workstation
  • Intellution based architecture for DDL
  • Full Data Acquisition Capability
  • Custom Reporting
  • Remote System operation / System Multitasking
  • Turnkey electrical integration


PLC Based Control
  • Programmable, event based control
  • PLC for trouble free system interlocking logic
  • Discrete controls for individual sensors with communication
  • Turnkey electrical integration
  • Optional remote interface




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The page last updated on Friday, January 9, 2004